CF-360AW
Hot Merchandise
Automatic Column Type Metal Band Saw
The Big Stone CF-360AW is an industrial heavy-duty automatic double-column horizontal metal band saw engineered for high-precision, burr-free mass production slicing of solid alloy steel bars, heavy tool steel billets, and thick-walled structural profiles up to Ø360 mm (Ø14.2 in.) and 360 × 360 mm (14.2 × 14.2 in.). Featuring a rigid dual-column gantry saw frame, a patented split vise clamping system on both sides of the cutting plane, a 500 mm (19.7 in.) single-stroke hydraulic shuttle indexing table, and an inverter variable speed drive, the CF-360AW delivers repeatable cutting accuracy of ±0.1 mm (±0.004 in.) for continuous heavy manufacturing operations.
Specification
Why Choose the Big Stone CF-360AW Double Column Band Saw for Slicing Heavy Tool Steels & Solid Alloy Bars?
Conventional scissor-type (pivot) band saws frequently encounter torsional blade deviation, high-frequency harmonic chatter, and severe exit- burr formation when slicing high-tensile solid rounds exceeding Ø300 mm. The Big Stone CF-360AW overcomes these industrial limitations through three purpose-engineered structural advancements:
1. Symmetrical Double-Column Gantry Framework: Dual hard-chromed guide columns paired with precision-honed guide bushings form
a closed structural loop. Balanced downfeed cylinders eliminate cantilever frame twisting, keeping vertical kerf deviation strictly within 0.1 mm while
extending band blade service life by over 30%.
2. Split Vise Clamping System Across Cutting Plane: Independent hydraulic vise jaws clamp the workpiece firmly on both the
infeed and cut-off sides. As the blade exits the cut, the severed workpiece cannot drop or pinch the saw blade, ensuring completely flat, burr-free end
faces that eliminate secondary facing passes.
3. Hydraulic Shuttle Table with Multi-Stroke Indexing: A 500 mm (19.7 in.) single-stroke hydraulic floating feed vise works in
conjunction with magnetic/optical encoders, automatically executing repeated indexing cycles for long stock with ±0.1 mm repeatability.
6 Core Industrial Engineering Advantages of the Big Stone CF-360AW
1. Rigid Dual-Column Gantry Structure
The saw head travels along dual precision-ground, hard-chromed vertical columns housed in heavy wear-resistant bushings. Unlike pivot-style saws, this balanced gantry design absorbs severe cutting forces symmetrically, eliminates vibration, and maintains squareness within 0.1 mm across heavy alloy cuts.
2. Full-Stroke Split Vise Clamping (Both Sides)
Hydraulic vise jaws clamp the workpiece simultaneously before and after the blade kerf line. As the cut finishes, the material remains rigidly supported, preventing kerf closure, blade jamming, and catastrophic teeth stripping while producing clean, burr-free cut surfaces.
3. 500 mm (19.7 in.) Hydraulic Shuttle Indexing
Equipped with a 500 mm single-stroke hydraulic indexing vise monitored by precision encoders. The controller seamlessly executes multi-cycle indexing (e.g. 1,500 mm requires only 3 automated strokes) with repeatable positioning accuracy of ±0.1 mm (±0.004 in.).
4. 3.75 kW (5.0 HP) Inverter & Carbide Guides
Powered by a 3.75 kW heavy-duty inverter drive offering stepless blade speed regulation from 20 to 120 m/min (66 to 394 FPM). Ultra-hard tungsten carbide guide blocks and ball bearing roller assemblies stabilize the blade under high tension for optimal heat dissipation.
5. Motorized Spiral Chip Conveyor & Flood Coolant
A heavy-duty spiral chip auger continuously extracts metal swarf from the cutting bed directly into an external collector, preventing chip build-up around guide columns. High-volume coolant nozzles wash the blade and kerf to maintain cutting efficiency.
6. Microcomputer Controls with Blade Breakage Protection
A centralized digital operator console allows presets for batch piece counts, target cut lengths, and downfeed rates. Automatic rapid approach sensors, out-of-stock shut-off, and an electro-hydraulic blade tension sensor stop the machine instantly if blade breakage occurs.
Big Stone CF-360AW Technical Specifications Matrix
| 90 deg. Round Cutting Capacity | Ø360 mm (Ø14.2 in.) |
|---|---|
| 90 deg. Rectangular Cutting Capacity | 360 × 360 mm (14.2 × 14.2 in.) |
| Saw Blade Dimensions (L × W × T) | 4430 × 34 × 1.1 mm (174.4 × 1.34 × 0.043 in.) |
| Blade Speed Range | 20 – 120 m/min (66 – 394 FPM), Inverter Stepless Speed Control |
| Main Drive Motor Power | 3.75 kW (5.0 HP) High-Torque Inverter Motor |
| Hydraulic System Motor | 0.75 kW (1.0 HP) |
| Coolant Pump Motor | 0.1 kW (1/8 HP) |
| Single Shuttle Feed Stroke | 500 mm (19.7 in.), Multi-Stroke Automatic Indexing Supported |
| Cutting & Positioning Accuracy | ±0.1 mm (±0.004 in.) |
| Work Bed Table Height | 660 mm (26.0 in.) |
| Hydraulic Fluid Tank Capacity | Approx. 40 L (10.6 US gal) |
| Coolant Tank Capacity | Approx. 70 L (18.5 US gal) |
| Machine Net Weight | Approx. 2,200 kg (4,850 lbs) |
| Floor Dimensions (L × W × H) | 1750 × 2300 × 1900 mm (68.9 × 90.6 × 74.8 in.) |
Standard Equipment Included
- 500 mm hydraulic shuttle automated indexing table with sensor feedback
- Split vise dual clamping mechanism across the blade cutting line
- 3.75 kW inverter variable blade speed control system (20–120 m/min)
- Tungsten carbide blade guide blocks with pre-tensioning roller assemblies
- Automatic motorized spiral chip conveyor with swarf collection bin
- Hydraulic blade tension gauge with automatic blade breakage shut-off
- High-capacity flood coolant circulation system with multi-jet nozzles
- Digital microcomputer control panel with batch counter and stroke limiters
- Work height rapid approach feeler device with auto-height retraction
- Maintenance tool kit, leveling pads, and comprehensive English manual
Optional Accessories Available
- Hydraulic top clamping bundle vise for multiple round/square bar nesting
- MQL micro-dose spray mist near-dry cooling and lubrication system
- Heavy-duty motorized or idle infeed roller tables (2 m and 3 m modular units)
- Outfeed run-out discharge tables with mechanical length stock stops
- Servo motor and precision ball screw infeed upgrade for ultra-long bars
- Laser projection cutting alignment beam marker
- NC multi-program length and batch quantity automated controller
CF-360AW 3-Step Standard Operating Procedure for Mass Production
Program Cut Length & Load Material
Input target cut length (e.g. 150 mm) and batch quantity (e.g. 100 pcs) on the digital console. Advance bar stock into the shuttle vise and verify hydraulic pressure gauges reach 25–30 kg/cm² for positive clamping.
Calibrate Blade Speed & Downfeed Rate
Select optimal blade speed via the inverter potentiometer based on material metallurgy (e.g. 45–55 m/min for AISI 4140). Adjust the hydraulic feed valve to ensure uniform chip curl, then activate coolant and chip conveyor.
Initiate Fully Automated Production Cycle
Press "Auto Cycle Start". The CF-360AW automatically clamps the split vise → downfeeds smoothly through the cut → retracts the saw head → unclamps the split vise → indexes material forward 150 mm via the shuttle table → repeats continuously until the batch is finished.
Customer Feedback
CF-360AW Preventive Maintenance Protocol & Interval Schedule
Daily (After Each Shift)
- Clear swarf and metal chips from vises, guide arms, and shuttle ways.
- Flush the chip auger trough and clean the coolant reservoir mesh filter.
- Wipe dual hard-chromed guide columns and apply light protective oil.
Weekly Inspection
- Inspect tungsten carbide guide blocks for wear; ensure 0.05 mm running clearance.
- Examine the wire chip brush for proper engagement depth against blade gullets.
- Test coolant refractometer concentration (maintain approx. 1:15 ratio).
Monthly Servicing
- Check hydraulic reservoir level and oil clarity (ISO VG 68 anti-wear oil).
- Grease drive wheel and idler wheel spindle bearings using EP lithium grease.
- Lubricate linear guide blocks and shuttle vise gib slides.
Semi-Annual / Annual Overhaul
- Drain and replace hydraulic system fluid and suction line filter elements.
- Inspect and replace worm gear drive reducer lubricant (HD460 gear oil).
- Verify vertical column alignment to work table using a dial test indicator (≤ 0.1 mm).
Industrial Customer Field Verification & Performance Reviews
"We slice large batches of SKD11 and AISI 4140 solid round billets between Ø250 mm and Ø320 mm daily. On our previous pivot band saws, the cut-off ends would sag and strip blade teeth right before completing the cut. The Big Stone CF-360AW's split vise clamps both sides firmly through the finish, resulting in dead-square, burr-free end faces. It completely eliminated our secondary face-milling bottleneck!"
"The 3.75 kW inverter motor and rigid gantry frame show virtually zero resonance during heavy alloy cutting. The 500 mm shuttle table feeds reliably all night long with indexing accuracy under ±0.1 mm. Blade life has increased by over 30% compared to our legacy saws. Big Stone Machinery delivers outstanding Taiwanese manufacturing precision and technical reliability."
Big Stone CF-360AW Technical FAQ for Machine Tool Buyers & Importers
Big Stone Automatic Column Type Band Saw Product Ladder Comparison
| Model | Structure | 90 deg. Capacity | Main Motor | Infeed Drive Mechanism | Target Industrial Application |
|---|---|---|---|---|---|
| CF-260AW | Double Column | Ø260 mm (Ø10.2 in.) | 2.25 kW (3.0 HP) | Hydraulic Shuttle (400 mm) | Small solid bars, bearing steels, rapid slug cut-off |
| CF-325BS / BSN | Double Column | Ø325 mm (Ø12.8 in.) | 3.75 kW (5.0 HP) | Hydraulic Shuttle (500 mm) | Medium mold steels, gear blanks, solid shafting |
| CF-360AW (Current) | Double Column | Ø360 mm (Ø14.2 in.) | 3.75 kW (5.0 HP) | Hydraulic Shuttle (500 mm) | Heavy tool steel billets, split-vise burr-free slicing |
| CF-460AW | Double Column | Ø460 mm (Ø18.1 in.) | 5.5 kW (7.5 HP) | Hydraulic Shuttle (500 mm) | Heavy forgings, large die blocks, structural billets |
| 500DMA | Gantry Miter | Ø330 mm / 500×330 mm | 3.75 kW (5.0 HP) | Hydraulic CNC Feeder | Structural steel, heavy H-beams, dual miter cutting |
Trade Information
- Country of Origin : Taiwan
- Main Export Markets : all over the world
- Payment Details :
- Payment Terms : T/T
-
Minimum Order : 1 Units
Order Quantity Limit : 1 Units - Others : bandsaw machine
- Delivery Details :
- Lead Time : 60 Days
- FOB Port : TWKEE
