HDL-1000
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CNC Drilling Milling Machine
What Key Fabrication Bottlenecks Does the HDL-1000 CNC Horizontal Machine Solve?
The Big Stone HDL-1000 CNC Single-Spindle Horizontal 4-Axis Drilling & Milling Center is engineered at our 4, 650 m² (~50,000 sq ft) manufacturing headquarters in Hsinchu, Taiwan, to eliminate productivity bottlenecks in structural steel fabrication. Handling heavy H-beams, structural channels, and thick-walled tubes, it combines high-speed carbide drilling up to Ø40 mm (Ø1.57 in. ), web/flange slot milling, M30 rigid tapping, and automatic layout scribing into a single setup. Powered by a 15 kW (20.0 HP) high-torque direct-drive spindle (0–3,000 RPM) and an advanced hydraulic spray mist cooling system, the HDL-1000 delivers 0.1 mm (0.004 in.) precision while saving 50% to 60% plant floor space compared to bulky multi-spindle drill lines.
Features
💡 Floor Space & Capital Optimization for Steel Fabricators: Conventional multi-spindle lines require extensive factory footprint exceeding 25 meters (82 ft) and high setup costs. The HDL-1000 consolidates multi-tasking beam processing into a compact footprint with capital payback within 12 to 18 months. Output beams can be directly conveyed downstream to our 5015DMA CNC Double Miter Bandsaw or CNC Double Miter Saw Series for integrated cutting line automation. Contact our engineering team to schedule a live demo with your steel samples.
Limited Floor Space? How Does HDL-1000 Compare with Traditional 3-Spindle Lines?
For medium-to-large structural steel fabricators facing plant floor constraints, installing massive multi-spindle lines is often impractical. The Big Stone HDL-1000 Horizontal Drilling & Milling Machine maximizes floor productivity by consolidating 4 key machining operations into a single agile station with rapid 12–18 month capital payback:
| Practical Considerations | Big Stone HDL-1000 Horizontal Center | Traditional Heavy 3-Spindle Drill Lines |
|---|---|---|
| Footprint & Space Requirements | Compact Footprint (Saves 50%–60% Plant Floor Space) | Extensive Layout (Requires 25+ Meters / 82+ ft Conveyor Space) |
| Downstream Sawing Integration | Direct Conveyor Integration: Feeds processed beams directly to bandsaws | Often standalone layout requiring overhead crane transfers between machines |
| Spindle Power & Tool Change | 15 kW (20.0 HP) Direct-Drive (3,000 RPM) + 5-Station BT40 ATC (3s Change) | Complex multi-spindle gear transmission with higher scheduled maintenance overhead |
| Initial Investment & ROI Payback | Affordable Capital Cost / Rapid 12–18 Month Payback | Heavy initial capital expenditure and complex specialized foundation work |
| Cooling & Lubrication System | Hydraulic Spray Mist Cooling System with precision micro-nozzles | Standard flood coolant system with high fluid consumption and messy cleanups |
How Do Operators Run the HDL-1000 for Fast & Accurate Steel Machining?
The HDL-1000 features a conversational CNC graphical touchscreen interface. Shop operators follow 3 automated steps to achieve high-precision beam processing:
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Step 1: Load Workpiece & Laser Sensors Auto-Detect Origin (0.1 mm / 0.004 in. Accuracy)
Place the raw H-beam, channel, or tube onto the motorized infeed roller table. Built-in precision laser sensors automatically detect workpiece web and flange edges with 0.1 mm (0.004 in.) positioning accuracy, completely eliminating manual edge finding. -
Step 2: Load NC Program & 5-Station ATC Switches Tools in 3 Seconds
Import standard DSTV / NC files or select pre-programmed macros. The 5-station BT40 automatic tool changer switches between Ø40 mm (Ø1.57 in.) carbide drills, end mills, rigid taps, and layout scribers in 3 seconds without manual intervention. -
Step 3: Execute 200 mm (7.87 in.) Z-Axis Machining with Spray Mist Lubrication
The 15 kW (20 HP) direct-drive spindle delivers high torque while the hydraulic spray mist system directs micro-lubrication to the tool cutting edge, rapidly evacuating hot chips across 200 mm (7.87 in.) Z-axis travel.
Specification
What Are the Detailed Technical Specifications of the HDL-1000?
The HDL-1000 is built with a heavy-duty stress-relieved frame, 15 kW (20.0 HP) direct-drive spindle (3,000 RPM), Ø40 mm (Ø1.57 in.) carbide drilling, and M30 rigid tapping capacity. Official factory specifications:
| Model & Machine Classification | HDL-1000 CNC Single-Spindle Horizontal 4-Axis Drilling & Milling Center | |
| Workpiece Processing Capacity | Target Workpiece Types | Heavy Structural H-Beams, Channels, Square/Rectangular Tubes & Plates |
| Min Processing Section | 50 × 50 mm (2.0 in. × 2.0 in. Angle/Channel) / 100 × 50 mm (3.9 in. × 2.0 in. H-Beam) | |
| Modular Powered Roller Table Lengths | 9 m / 12 m / 15 m / 18 m (29.5 ft / 39.4 ft / 49.2 ft / 59.0 ft) Powered Infeed/Outfeed | |
| Max Drilling Diameter & Tapping | Ø40 mm (Ø1.57 in.) Solid Carbide Drill / M30 Rigid Auto Tapping | |
| Spindle Motor Type & Power | 15 kW (20.0 HP) Permanent Magnet High-Torque Direct Drive | |
| Spindle Speed & Cooling System | 0 – 3,000 RPM / Hydraulic Spray Mist Cooling & Lubrication System | |
| Tool Shank & Tool Changer (ATC) | BT40 Tooling / 5-Tool Automatic Tool Changer (3-Second Rapid Indexing) | |
| Z-Axis Drilling Stroke | 200 mm (7.87 in.) with Automatic Tool Length & Wear Measurement | |
| Positioning & Alignment Accuracy | Laser Edge Sensing Origin Detection (0.1 mm / 0.004 in.) | |
| Quality Certifications & Origin | Made in Taiwan (Hsinchu Plant, 4,650 m²) / CE Mark Declaration / ISO 14064-1:2018 | |
How Does the HDL-1000 Perform in Real Machining & Scribing? Factory Demonstration Video
🛡️ Structural Steel Compliance & Factory Direct Quality Guarantee
- International Safety & Carbon Compliance: Fully certified under European CE Declaration of Conformity and ISO 14064-1:2018 Greenhouse Gas Inventory Verification. Every machine undergoes dynamic laser interferometer calibration before factory dispatch.
- Engineered for Global Structural Steel Grades: Optimized for structural steels including ASTM A36 / A572 Grade 50, EN 10025 S235 / S355 / S460, and JIS G3101 SS400 / SM490 H-beams, hollow structural sections (HSS), and heavy plates.
- Direct Factory Engineering Support: Turnkey production line planning and tooling packages provided directly by Big Stone Machinery Co., Ltd. (巨石機械廠有限公司) Taiwan Hsinchu Headquarters (Factory Area: 4,650 m² / ~50,000 sq ft). Factory Address: No. 98-5, Shanzhuhu, Xiuhu Vil., Qionglin Township, Hsinchu County 30746, Taiwan (R.O.C.). Phone: +886-3-5931688, Technical Email: info@bigstone.com.tw.
Trade Information
- Country of Origin : Taiwan
- Main Export Markets : all over the world
- Payment Details :
- Payment Terms : T/T
-
Minimum Order : 1 Units
Order Quantity Limit : 1 Units - Others : bandsaw machine
- Delivery Details :
- Lead Time : 60 Days
- FOB Port : TWKEE
